Neue Fertigungsstraße in der Eisengießerei
Im Jahr 2012 wurde in der METALODLEW SA eine neue Fertigungsstraße zur Herstellung von Eisengussteilen mit erhöhten Qualitätsparametern.
Stand for technology design System MAGMASOFT®
- Shorter time for product implementation
- Possibility to choose the optimal casting technology regarding costs and funcional properties.
Induction melting shop
Induction furnace double crucible of medium frequency
OTTO JUNKER
- Crucible volume: 2 x 12 tons
- Melting efficiency: 11,7 tons per hour
- Temperature of melting iron: to 1520°C
- Possibility to melt iron in one crucible and in the same time keeping the temperature of melted iron in the second crucible.
- Cloced non-glicolic water cooling system of the furnace, „water-air” type using cooler ventilators
Knocking-out stand and the regeneration of the used molds,
vibrating grate (FMO), mechanical regeneration (IMF)
vibrating grate (FMO), mechanical regeneration (IMF)
- vibrating grate dimension: 5 x 5 m
- maximal load capacity: up to 50 tons
- regeneration efficiency: 15-20 tons/hour
- maximal recycle of 95% quartz sand from used forms.
- closed water cooling system of the regenerator „water-air” type using cooler ventilator and the cooling unit
Stand for casting fettling
Rotary fettler STEM with rotating table
Rotary fettler STEM with rotating table
- Maximal capacity: 30 tons
- Very precise surface fettling of the castings with diameter to 4250 mm and heigth to 2500 mm
- Pneumatic hand afterfettling for the hard reachable areas using buillt-up system inside fettling cabin.
Machining center
CNC machine (TOS)
CNC machine (TOS)
- Final machining of the castings up to 30 tons and maximal dimension of 6 m
- Posiibility of machining without using oil cooling emulsions
Presentation
- Slajd 1
- Slajd 2
- Slajd 3
- Slajd 4
- Slajd 5